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5 axis vertical machining center detailed introduction
In recent years, 5 axis vertical machining center has been more and more widely used in various fields. In practical applications, whenever people encounter the problem of efficient and high-quality machining of special-shaped and complex parts, five-axis linkage technology is undoubtedly an important means to solve such problems.More and more manufacturers tend to look for five-axis equipment to meet high-efficiency, high-quality processing. But, do you really know enough about 5 axis vertical machining center?
5 axis vertical machining center mechanical structure:Five-axis machine tool refers to the addition of two rotary axes to the three common linear axes of X, Y, and Z. The two rotating shafts in the three axes A, B and C have different motion modes to meet the technical requirements of various products.
Advantages of 5 axis vertical machining center
Compared with three-axis CNC machining equipment, five-link CNC machine tools have the following advantages:
1.Maintain the best cutting state of the tool and improve the cutting conditions
2.Effectively avoid tool interference
For parts such as impellers, blades and integral blisks used in the aerospace field, the three-axis equipment cannot meet the process requirements due to interference. But 5 axis vertical machining center can suffice.
At the same time, the 5 axis vertical machining center can use shorter tools for processing, improve the rigidity of the system, reduce the number of tools, and avoid the production of special tools. For the most advanced enterprises, in terms of tool cost, 5 axis vertical machining center will save you money.
3.Reduce the number of clamping, and complete five-sided processing in one clamping
4.5 axis vertical machining center can also reduce datum conversion and improve machining accuracy.
Due to the shortening of the process chain and the reduction of the number of equipment, the number of fixtures, workshop floor space and equipment maintenance costs are also reduced. This means you can complete more efficient and high-quality machining with fewer fixtures, less floor space and less maintenance costs.
5.Improve processing quality and efficiency, Shorten the production process chain and simplify production management
The complete machining of the 5 axis vertical machining center greatly shortens the production process chain, which can simplify production management and planning scheduling. The more complex the workpiece, the more obvious its advantages over traditional production methods with decentralized processes.
6.Shorten the development cycle of new products
For enterprises in aerospace, automobile and other fields, some new product parts and forming molds have complex shapes and high precision requirements.
Therefore, the 5 axis vertical machining center with high precision, high integration and complete processing capability can well solve the precision and cycle problems of complex parts processing in the process of new product development, greatly shorten the development cycle and improve the success rate of new products.